Weighbridge Automation & Software

Fully Automated (Unmanned) Weighbridge

Unmanned weighbridge with RFID, ANPR, boom barriers, cameras, sensors and management software.

RFID and ANPR vehicle identification
CCTV monitoring and recording
24/7 operation with minimal manual work

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Fully Automated (Unmanned) Weighbridge by Nipro Weitek

Overview

About the Fully Automated (Unmanned) Weighbridge

Nipro's unmanned weighbridge automates the vehicle weighing process with minimal human intervention. RFID, ANPR (automatic number plate recognition), boom barriers, traffic lights, cameras, sensors and weighbridge management software work together for faster operations, better security and accurate data.

It suits industries handling high vehicle volumes that need reliable round-the-clock weighing and want to reduce manual errors.

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Key features

What you get

RFID-based vehicle identification for fast, secure access

ANPR cameras capture and recognise number plates automatically

CCTV camera monitoring and recording of every weighing transaction

Advanced weighbridge management software to manage, monitor and analyse operations centrally

Boom barriers and signal lights to control vehicle flow

Position sensors so vehicles are weighed only when fully on the platform

Layout of an unmanned weighbridge with boom barriers, RFID reader, cameras, signal lights and position sensors

System components

Boom barriers (entry and exit)
Traffic / signal lights
RFID reader
Loud speaker for driver instructions
Information display
Cameras
Position sensors
Operator cabin with weighbridge software

Advantages of automation

Reduces human dependency
Smoother and faster operations
Lower manpower-associated costs
Simplified automated reporting
Safer and more secure weighment processes
Aligns with Industry 4.0 objectives
Integrates with ERP and plant systems

Technical data

Specifications

Weighbridge intelligent terminal

Parameter	Specification
Weighing capacity	Up to 150 t
Safe load limit	150% FS
Type	Digital
Core functions	Gross, tare and net weight capture; automatic ticket generation; data logging and reporting; remote or unmanned operation
Vehicle identification	RFID and licence plate recognition (ANPR / LPR)
Traffic control	Boom barriers and traffic lights
Security	Photo capture and video surveillance of every transaction
Monitoring	Real-time dashboard; alerts for overload, tampering and zero drift
Service	Tare memory for registered vehicles; remote calibration and diagnostics
Power source	Electricity

Applications

Where it is used

Steel & Cement

Automated, unmanned weighing with RFID and ANPR keeps queues short and every transaction recorded with images.

Mining & Quarrying

Above-ground pitless designs are easier to clean and inspect, and the Crusher & Mine software version handles material-wise dispatch.

Ports & Bulk Handling

Concrete decks with protective coatings and automation modules suit continuous port operations.

Installation

Site & installation requirements

Can be supplied with a new weighbridge or retrofitted to an existing one after a site survey of lanes, power and network.
Boom barriers, signal lights and RFID readers are installed at entry and exit; cameras cover the number plate and the platform.
Position sensors are fixed at the platform ends so vehicles are weighed only when fully on the deck.
The terminal and software are configured to your process, then operators are trained.

How our installation and maintenance works

FAQ

Questions about this product

Registered vehicles are identified by RFID or ANPR, boom barriers and signal lights guide them on and off the platform, and the weight, images and ticket are recorded automatically — no operator is needed for routine weighments.

Position sensors ensure the whole vehicle is on the platform, cameras record every transaction, and the system raises alerts for overload, tampering and zero drift.

Yes. Weighment data can be integrated with SAP, ERP, Tally and other plant systems.

In most cases, yes. After a site survey of lanes, power, network and the existing indicator, modules such as RFID, ANPR, cameras, boom barriers, signal lights and software can be retrofitted.

Yes. Integration with SAP, ERP, Tally and other systems is available, along with a multi-weighbridge interface for sites with more than one platform.

Weighment slips can be printed in single, three-ticket, dual-camera and multi-camera formats, and reports can be viewed, printed or exported. Formats are customised to your requirements.